TeraScan
In-depth 3D modular THz NDT scanner based on radar technology
Our Terascan product line uses non-contact sensing technology to deliver unrivaled detection performance and enhance the capabilities of Terahertz (THz) technologies for Non-Destructive Testing (NDT). With its fully automated and modular design, this all-in-one tool is an affordable solution that empowers our customers to explore the potential of THz sensing.
THz Radar transceiver system
Fully automated
3D THz scanning properties
User-friendly
Non-destructive testing with Terahertz
Using our expertise in THz, we have pushed the boundaries of Non-Destructive Testing (NDT), a groundbreaking technology that redefines material inspection without compromise.
With benefits inherited from IR and millimeter-waves, THz electromagnetic waves can provide in-depth inspection in a non destructive manner of a wide range of materials ranging from polymers and ceramics, to fibered-based composites featuring complexes geometries such as honeycomb structures. The advantages of THz combined with the capabilities of Frequency Modulation Continuous Wave (FMCW) radar sensors enable 3D inspection and sensing capabilities.
The principle is based on time of flight (ToF) sensing: The emitted THz waves from radar are directed at the materials being inspected, these waves interact with the material. By measuring the time it takes for the reflected waves and echoes, a 3D image of the material's internal structure is created. This image is then analyzed to detect a wide variety of defects such as density variations, inclusions, delaminations, air pockets and structural damages.
Principles of 3D inspection through FMCW radar and time of flight sensing
Moreover, the highly reflective aspect of metallic substrate or carbon fibered doped substrate still makes THz sensing perfectly suitable for many applications such as corrosion sensing under protective paint layers. The ability of THz NDT to see through objects in 3D, its sensitivity to a wide range of materials, and its safety make it a valuable tool for ensuring the quality of products in many industries.
Our solution : TeraScan
TeraScan product line offers unparalleled versatility and performance. It comes equipped with:
> Motion vector
> THz optics
> FMCW radar sensors
> Software suite
Features
Modular design
The TeraScan features interchangeable units for the scanner, sensor, and optics. The scanner unit offers three geometries with automated COBOT-based controls or through a 3-axis translation structure, depending on the geometry of the object under inspection.
TeraScan Frame
TeraScan Arm
TeraScan Arm long range
The choice of sensor operating frequency range is tied to the expected performance on the material being inspected, required dynamic range, and expected resolution. Sensors are available in three different operating frequencies: 120 GHz, 240 GHz, and 300 GHz. Lastly, the available optics allow for adjustment of working distances.
Interchangeable radar sensors and lenses
Helicoidal head with a sensor and two lenses, from top to bottom
Our expertise guides you to find the optimal configuration for your inspection needs. Advanced configurations can be found on:
Sensor auto-calibration
To reach optimal performances in terms of dynamic range and measurement repeatability with all sensors, each measurement procedure initiates with a fully automated calibration of the used transceiver. Either through the 3-axis plotter or through the COBOT arm control, such a quick calibration procedure ensures typically more than 60 dB dynamic range.
Reference and background autocallibration
The signal before (left) and after (right) auto-calibration
Simplified Image Aquisition and Enhanced Data Processing
Terascan comes with a dedicated software that is designed to simplify the use of the system and enable advanced visualizations. The software has a user-friendly interface that makes it easy to handle the scanner and configure the imaging procedure. It also displays real-time signal visualization and ongoing scan visualization and progress. Teravisio is an add-on software that provides advanced data processing for 3D visualization of samples and image exports. The user can access raw measurement data sets for tailored post-processing.
Data aquisition software: TeraScan Easy
Motion Vectors Specifications
Models/Specs | Frame | Arm | Arm long range |
---|---|---|---|
Mode of operation | FMCW sensing | FMCW sensing | FMCW sensing |
Type | x-y-z plotter | Automated 6-axis robotic arm max reach 400 mm | Automated 6-axis robotic arm max reach 700 mm |
Imaging area (mm) | Max 300x300 | Typ 400x400 | Typ 600x600 |
Minimal step (mm) | 0.5 | 0.25 | 0.25 |
Sample height (mm) | up to 150 | X | X |
Max footprint (H x W x L) (mm) |
650x650x650 | 500x800x800 | 800x1500x1500 |
Required interface connectors | USB2.0*3 | USB2.0*2 RJ45 Ethernet socket |
USB2.0*2 RJ45 Ethernet socket |
Sensors Specifications
Models/Specs | TeraScan 100 | TeraScan 200 | TeraScan 300 |
---|---|---|---|
Frequency (THz) | 0.12 | 0.24 | 0.3 |
Minimal lateral resolution (mm) | 1.8 | 0.9 | 0.7 |
Working distance (mm) | 50, 75, 100 150 | 50,75, 100, 150 | 50, 75, 100, 150 |
Acquisition rate (Pixels/s) | 40 | 12.5 | 12.5 |
Typ. dynamic range (dB) | >50 | >50 | >40 |
Data Aquisition Software
TeraScan Easy ©
3D data acquisition software
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Setup scan parameters
-
Real-time monitoring
-
Access to raw data
-
Automated reference and background acquisition
-
Visualization Software
TeraVisio Basics ©
3D visualization software
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C-scan (X/Y slices)
-
A-scan and B -scans visualizations
-
Depth explorer slider
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Simplified image export
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Simplified raw data loading
-
Integrated data processing
TeraVisio Advanced ©
3D advanced visualization software
All TeraVisio basics features
+ Customizable interface for tailored display
+ Comparative visualization
+ A, B and C scans selections
TeraScan Use Cases
Honeycomb GFRP Composite Structures
- Type of defects: Honeycomb structural integrity & GFRP delamination
- Additional: Internal water content, foreign bodies detection & alveoli inspection
FIberglass composite quality
- Type of defects: inclusion and delamination detection
- Additional:Visualization of a honeycomb structure
Complex Polymer structures
- Type of defects: Watertightness of a glue seal & defects within polymer plates structure
- Additional: Sample integrity, defect detection, health monitoring & volumetric metrology
Corrosion protected metallic plate
- Type of defects: Corrosion marks under protective coating
- Additional: Coatings delamination, impacts marks & metallic surface quality through protective layersy
Pharmaceutical packaging
- Type of defects: Missing pill within full packaging & Leaflet position
- Additional: No alteration of the active molecules, internal & external packaging inspection, packaging seals integrity & pills count
Wooden materials and composites
- Sensing capability: Density mapping, water content & structural inspection
- Additional: Inhomogeneities detection, fieldbus node dimensioning & inner structure inspection
Foreign bodies detection in Food
- Type of defects: Glass behind the chocolate
- Additional:Hazelnut
1. Choose your motor vector
Frame
x-y-z motorized translation stage
300 mm × 300 mm typ. scanning area
Arm
6-axis collaborative scanning robotic arm
Max reach 400 mm
400 mm × 400 mm typ. scanning area
Arm long range
6-axis collaborative scanning robotic arm
Max reach 850 mm
750 mm × 750 mm typ. scanning area
2. Choose your sensor frequency
TeraScan 100 | Lite
Frequency band 120 GHz
Bandwidth 20 GHz | 6.2 GHz
Pixel aquisition rate 30 Hz
Typ.Dynamic range >50 dB
Lateral resolution 1.8 mm
TeraScan 200
Frequency band 240 GHz
Bandwidth 37 GHz
Pixel aquisition rate 20 Hz
Typ.Dynamic range >65 dB
Lateral resolution 0.9 mm
TeraScan 300
Frequency band 300 GHz
Bandwidth 27 GHz
Pixel aquisition rate 20 Hz
Typ.Dynamic range >40 dB
Lateral resolution 0.7 mm
3. Choose your optics
Lens f= 50 mm
Lens f= 75 mm
Lens f=100 mm
Lens f=150 mm
Remark: Working distance refers to the distance between the last lens and the target object being observed. Lower working distances often allow for wider numerical aperture (NA) lenses, leading to better resolution potential. However, for thick samples, larger working distances are key. This gives you a larger depth of field.
4. Choose your advanced visualization software
TeraVisio Basics
- C-scan images (X/Y slices)
- A-scan and B-scan visualizations
- Depth explorer slider
- Simplified raw data loading
- Integrated data processing
- Simplified image export
TeraVisio Advanced
All TeraVisio Basics features
+ Customizable interface for tailored display
+ A, B and C-scans selections
+ Comparative visualization